Piping Engineering is one of the most critical disciplines in the field of mechanical and industrial engineering, playing a key role in industries such as oil & gas, power plants, refineries, chemical plants, and water treatment systems. This specialized piping course is designed specifically for Mechanical Engineering graduates and diploma holders who are looking to build a successful career in piping design, layout, fabrication, and engineering.
The course provides a comprehensive understanding of process piping systems, including design principles, component selection, pipe routing, stress analysis, fabrication methods, and practical exposure to industry-standard software like AutoCAD, PDMS, SP3D, and CAESAR II. With a balanced blend of theoretical knowledge and hands-on practice, this program ensures that participants become industry-ready and capable of handling real-time projects with confidence.
Module 1: Introduction to Piping Engineering
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What is Piping Engineering?
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Scope & Applications: Oil & Gas, Power Plants, Refineries, Petrochemicals
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Difference between Piping & Pipeline
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Overview of Piping Projects: EPC vs. Maintenance
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Key Codes & Standards (ASME, ANSI, API, ASTM, ISO)
Module 2: Process Diagrams & Documentation
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PFD (Process Flow Diagram)
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P&ID (Piping and Instrumentation Diagram)
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Equipment Layouts
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Line List, Tie-in List, MTO (Material Take-Off)
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Reading & Interpreting Engineering Drawings
Module 3: Piping Components & Materials
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Pipes (CS, SS, AS, Plastic)
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Pipe Fittings (Elbows, Tees, Reducers, Caps)
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Flanges (Weld Neck, Slip-On, Blind, Lap Joint)
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Valves (Gate, Globe, Ball, Check, Butterfly)
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Gaskets, Fasteners & Special Parts (Spectacle Blinds, Strainers)
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Pipe Specifications (Schedule, Thickness, Pressure Class)
Module 4: Pipe Sizing & Pressure Design
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Pipe Diameter Calculation
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Wall Thickness Calculation
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Pressure-Temperature Ratings (ASME B16.5, B16.34)
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Allowable Stress
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Hydraulic Analysis & Fluid Flow Basics
Module 5: Pipe Routing & Support
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Pipe Routing Principles
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Layout Considerations (Accessibility, Safety, Maintenance)
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Pipe Rack Design
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Expansion Loops & Flexibility Analysis
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Pipe Supports (Shoe, Hanger, Spring, Guide, Stop)
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Support Spacing & Span Tables
Module 6: 2D/3D Modeling Software Training
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AutoCAD (Basics + Piping Drafting)
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PDMS / E3D / SP3D / CADWorx (depending on tool)
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Isometric Drawing Preparation
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GA (General Arrangement) Drawings
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Clash Checking & Model Review Practices
Module 7: Pipe Stress Analysis
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Introduction to Stress Types (Sustained, Thermal, Occasional)
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Caesar II / Start-Prof (Intro-level practical training)
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Pipe Flexibility & Loads
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Anchors, Guides & Expansion Joints
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Stress Critical Lines & Loops
Module 8: Special Systems & Safety
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Jacketed Piping
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Steam Tracing
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Fire Water Systems
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Safety in Piping Design
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Hazardous Area Classifications
Module 9: Fabrication, Inspection & Erection
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Fabrication Drawings & Shop Practices
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Welding Symbols & Procedures (WPS, PQR)
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NDT (Non-Destructive Testing)
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Hydrotest / Pneumatic Test
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Site Erection Methods
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Pre-commissioning & Commissioning
Module 10: Case Studies & Real Project Exposure
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Sample Project Walkthrough (Refinery or Plant Layout)
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Industry-Based Mini Projects
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Site Photos, Videos & Model Walkthrough
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Common Challenges Faced On-Site
Conclusion
By the end of this course, participants will have gained a deep understanding of the core principles of piping engineering, including design fundamentals, standards & codes, layout techniques, stress analysis, and 3D modeling tools. You will be equipped to read and develop P&IDs, interpret piping layouts, perform basic pipe stress analysis, and contribute effectively to piping projects across various industrial sectors.
This training bridges the gap between academic knowledge and industry requirements, preparing you for roles such as Piping Designer, Piping Draftsman, Piping Layout Engineer, and Piping Stress Analyst. With growing global demand for skilled piping professionals, this course opens the door to rewarding opportunities in India and abroad.
